Boiler Blog | Nationwide Boiler Inc.

Our latest case study, highlighting a major food processor is another example of how Nationwide Boiler can help achieve the best performance standards (BPS) for your boilers. We presented a E²Stak solution with a CataStak SCR system and an EconoStak economizer to a food processor in CA to achieve 5 ppm NOx and decease the plant's energy use, which resulted in the customer receiving a rebate check of almost $150,000. Not only did the we help the boilers achieve optimum performance, we also improved the operation and maintenance of the boiler. The plant manager's quote says it all: "This was the first year we could operate the boiler in automatic!"

If you are interested in decreasing your operating costs by saving energy and if you need to comply with tough emission standards, give Nationwide Boiler a call today at 800-227-1966. Our experience and expertise will provide you with additional options you may never have thought possible.

It is important for a boiler to run at its most efficient level in order to avoid costly issues and obtain the best results. Excess air is essential in boiler operation to minimize heat loss and improve combustion efficiency.  Here are some tips to help you make sure your boiler is running at the most efficient level possible:

1. Periodically monitor flue gas composition and tune your boilers to maintain excess air at optimum levels.


2. If there is a continuous blowdown system in place, consider installing a heat recovery system.


3. If there is a non-continuous blowdown system, then consider converting it to a continuous blowdown system coupled with heat recovery.


4. Reduce operating costs through maximizing the return of hot condensate to the boiler.


5. If a condensate return system is absent, estimate the cost of a condensate return and treatment system (as necessary) and install one if economically justified.


6. Repair steam distribution and condensate return system leaks.


7. Insulate condensate return system piping to conserve heat and protect personnel against burns.


8. Review your blowdown practices to identify energy saving opportunities.


9. Examine operating practices for boiler feedwater and blowdown rates developed by the American Society of Mechanical Engineers (ASME). Considerations include operating pressure, steam purity, and deposition control.


10. Consider an automatic blowdown control system.

Taken from http://www.process-heating.com/Articles/Feature_Article/2afcce64fe4fd010VgnVCM100000f932a8c0____

Cleaver-Brooks hosts a number of informative and educational webinars throughout the year.

Be sure to check out the next webinar, scheduled for September 26, 2018 at 2:00pm EST. The material will be focused on educating boiler operators and owners why preventative maintenance is so important. What routine boiler maintenance tasks are required? What is the recommended frequency of each task? All of these questions, and more, will be covered.

Cleaver-Brooks' Warranty & Service Manager John Pemerton will host the webinar - and you won't want to miss it!

Register today!